SWP Title
General Operation and Access to SAIL Optical and Laser Laboratories
Prepared by: Chris Betters Responsible supervisor/s: Chris Betters, Sergio Leon-Saval, Barnaby Norris, Julia Bryant
List the Hazards and Risk Controls as per Risk Assessment
Associated risk assessment reference: SAIL-RA-GENERAL-001
Hazards
- Optical radiation from bright light sources (alignment lasers, LEDs, lamps, broadband sources)
- Laser radiation (Class 1, 2, 3R, 3B, 4 - equipment-specific RAs apply)
- Specular reflections from optical surfaces (mirrors, lenses, beam splitters)
- Elevated carbon dioxide levels in Room 116B (temperature-controlled room)
- Sharps hazards from cleaved fibre optic ends (Rooms 121D, 218G)
- Electrical hazards (240V mains, high voltage equipment)
- Chemical hazards (solvents, adhesives, cleaning agents)
- Mechanical hazards (heavy optics, moving stages, sharp edges)
- Slips, trips, and falls (cables, equipment, spills)
- Manual handling of heavy equipment and optics
- Fire hazards (electrical faults, flammable chemicals, laser ignition)
- Working alone or in isolation
- Inadequate lighting or environmental conditions
Risk Controls
- MANDATORY: SAIL Lab General Local Induction before swipe card access granted
- MANDATORY: Laser Operator Certificate required for all work with or near lasers (uploaded to Faculty “My Inductions Dashboard”)
- MANDATORY: Undergraduates must be supervised at all times
- NEVER work in Room 116B with door closed (CO2 asphyxiation risk)
- NEVER bypass or defeat laser safety interlocks
- Swipe card access control system
- Authorised entry signage on laboratory doors (hazards and required PPE listed)
- Laser interlock systems on applicable laboratory doors
- Equipment-specific Risk Assessments and Safe Work Procedures must be followed
- Specialist RAs/SWPs for fibre handling, chemical handling, and electrical work
- Appropriate personal protective equipment (PPE) as indicated by door signage
- Emergency equipment accessible (fire extinguishers, first aid, eyewash in fibre labs)
- CO2 sensor and alarm system in Room 116B with automatic fresh air introduction
- Portable eyewash stations in fibre fabrication labs (121D, 218G)
- Fire extinguishers in various laboratory areas
- First aid kit on same level (near parents room, outside laboratories)
- Building emergency evacuation procedures
- Incident reporting via RiskWare system
List Resources Required
Personal Protective Equipment (PPE)
General laboratory work (minimum):
- Safety glasses or goggles (as indicated by door signage)
- Closed-toe shoes (mandatory in all laboratories)
- Long trousers (no shorts or skirts above knee)
- Laboratory coat (recommended, mandatory when indicated)
Task-specific PPE (when required):
- Laser safety eyewear (specific wavelength and optical density for laser class)
- Chemical-resistant gloves (nitrile, latex, or as specified by SDS)
- Heat-resistant gloves (for handling hot components)
- Cut-resistant gloves (for handling sharp metal components - not during optical alignment)
- Face shield (for chemical handling or high-risk laser work)
Prohibited items:
- Reflective jewellery (watches, rings, bracelets) near active optical setups
- Loose or flowing clothing near moving equipment
- Open-toe shoes, sandals, thongs
- Shorts or skirts above knee length
Equipment and Materials
Available in laboratories:
- Optical benches and breadboards
- Mounting hardware and adjustment tools
- Alignment tools (beam viewing cards, IR viewers, cameras)
- Translation and rotation stages
- Optical components (mirrors, lenses, beam splitters, filters)
- Light sources and laser systems (equipment-specific RAs apply)
- Measurement and diagnostic equipment
- Computer workstations for equipment control
Required for safe operation:
- Equipment-specific manuals and documentation
- Safety Data Sheets (SDS) for chemicals in use
- Equipment-specific RA/SWP documents
- Sign-in logs and supervision records
- Incident report forms (RiskWare access)
Safety Equipment (must be present and accessible)
Fire safety:
- Fire extinguishers in various laboratory areas
- Dry powder (ABE) for general fires
- CO2 for electrical fires
- Know location nearest to your work area
- Emergency exit routes clearly marked
- Fire alarm pull points accessible
First aid and emergency response:
- First aid kit on same level (near parents room, outside laboratories)
- Portable eyewash stations in Rooms 121D and 218G (fibre fabrication labs)
- Emergency eyewash stations (building facilities)
- Emergency contact numbers displayed
- Building evacuation assembly points marked
Room-specific safety systems:
- CO2 sensor and alarm in Room 116B
- Laser interlocks on applicable laboratory doors
- Emergency stops on motorised equipment
- Spill kits for chemical emergencies
Ventilation/Environmental Controls
- Building HVAC system provides general ventilation
- Room 116B: temperature control via air recirculation with CO2 monitoring
- Local exhaust ventilation or fume cupboards for chemical work (as specified in Chemical Handling RA/SWP)
- 3D printer room (116C) has dedicated ventilation
- Some laboratories may have additional air purification or filtration
Step by Step Instructions for Undertaking the Task
BEFORE STARTING - CRITICAL ACCESS REQUIREMENTS
You MUST meet these requirements before accessing SAIL laboratories:
- Complete SAIL Lab General Local Induction
- Delivered by authorised assessor (see list in Competency section)
- Covers all hazards and controls in this SWP
- Includes emergency procedures and location familiarisation
- Sign-off required on competency sheet
- Swipe card access granted ONLY after:
- Induction completed and signed off
- Supervisor approval obtained
- Access added to authorised users list
- Your name appears on door signage (if applicable)
- Additional requirements for laser work:
- Laser Operator Certificate completed
- Certificate uploaded to Faculty “My Inductions Dashboard”
- Equipment-specific laser RA/SWP reviewed and signed off
- Undergraduate students MUST:
- Complete all above requirements PLUS
- Have designated supervisor assigned
- Never work unsupervised - supervisor must be physically present in laboratory
- Sign in/out with supervisor for each session
- Equipment-specific requirements:
- Read and understand equipment-specific RA/SWP before use
- Complete equipment-specific training and competency assessment
- Be listed on authorised users list for that equipment
1. PRE-ACCESS CHECKS (EVERY TIME YOU ENTER A LABORATORY)
- Check door signage before entering:
- Read hazards listed on authorised entry sign
- Note required PPE for the laboratory area
- Check for laser warning signs or active laser indicators
- If laser interlock system present, check status before opening door
- If laser interlock is active (laser in use inside):
- Do NOT open door without permission from person operating laser
- Knock or call to alert people inside
- Wait for laser to be shut down or made safe before entering
- Never bypass or defeat interlocks
- Don appropriate PPE before entering:
- Safety glasses (as required by door signage)
- Closed-toe shoes (verify before entering)
- Laboratory coat if required
- Any additional PPE indicated on door signage
- Enter laboratory and perform visual sweep:
- Look for any obvious hazards (spills, damaged equipment, trip hazards)
- Check for unusual smells (chemical leaks, burning, smoke)
- Listen for unusual sounds (alarms, equipment malfunctions)
- If anything unusual: report to supervisor before proceeding
- Room 116B specific checks (CRITICAL):
- Check CO2 alarm is functional (green status light)
- NEVER close door if you are working in the room
- If door must be closed for temperature control: evacuate room
- Only access briefly to check equipment if door closed
- If alarm sounds: evacuate immediately
- For undergraduate students:
- Locate your supervisor and sign in for the session
- Supervisor must acknowledge your presence
- Supervisor must remain in laboratory throughout your session
- Never commence work until supervisor present
2. SETTING UP YOUR WORKSPACE
- Select appropriate work area:
- Choose optical bench or workspace suitable for your task
- Ensure adequate space for equipment and safe working
- Check area is clean and clear of obstructions
- Verify adequate lighting for your task
- Inspect work area:
- Check optical bench surface is clean and undamaged
- Verify mounting holes and slots are not blocked
- Check for any existing equipment or experiments
- If area occupied: coordinate with other users or select different area
- Gather required equipment and materials:
- Collect only what you need for current task
- Check equipment condition before use
- Report any damaged equipment immediately
- Keep work area organised and uncluttered
- Set up power and utilities:
- Visually inspect power cords and plugs before connecting
- Check for damage, exposed wires, or loose connections
- If damaged: DO NOT USE - tag as defective and report
- Do not overload power points
- Use power strips/boards with overload protection
- Route cables to avoid trip hazards (along walls, under benches, or use cable protectors)
- Prepare for optical/laser work:
- Remove reflective items (watches, jewellery, lanyards, ID badges)
- Ensure hair is tied back if working near moving equipment
- Remove or secure loose clothing
- Position yourself comfortably (adjust chair height, bench access)
- Chemical handling preparation (if applicable):
- Consult Chemical Handling RA/SWP
- Review Safety Data Sheets (SDS) for chemicals in use
- Verify adequate ventilation or access to fume cupboard
- Gather appropriate PPE (chemical-resistant gloves, face shield if needed)
- Prepare spill kit location (know where it is)
3. SAFE WORKING PRACTICES DURING LABORATORY WORK
General Conduct:
- Maintain awareness:
- Be conscious of others working nearby
- Alert others before activating equipment that may affect them (bright lights, movement)
- Respect active experiments and equipment in use
- Ask before touching or adjusting others’ equipment
- Housekeeping throughout work:
- Keep work area tidy and organised
- Return tools and equipment to storage when finished
- Clean up spills immediately
- Dispose of waste properly (see Cleanup section)
- Do not block walkways, exits, or emergency equipment
- Food and drink prohibition:
- No food or drink in any laboratory area
- No storage of food in laboratory refrigerators
- Use designated eating areas (e.g., Room 121A breakout room)
- Wash hands before eating after laboratory work
- Mobile phone and electronic device use:
- Keep phone on silent or vibrate to avoid disturbing others
- Minimise phone use during laboratory work (stay focused)
- No photography of others without permission
- Some areas may prohibit phones near sensitive equipment
Optical Work Safety:
- Before activating any light source or laser:
- Ensure area is clear of unnecessary personnel
- Check beam path will not expose others
- Alert others in area that you are activating a light source
- Use lowest intensity possible for alignment
- Have beam blocks or shutters ready
- During optical alignment:
- Never look directly into any beam or bright source
- Use beam viewing cards, cameras, or power meters to visualize beams
- Position work at or below sitting height where possible
- Be aware of all potential specular reflection surfaces
- Use beam dumps for unwanted beams
- Work systematically to track all beam paths
- Laser-specific safety (in addition to equipment-specific RA/SWP):
- Verify laser safety eyewear is appropriate for wavelength and class
- Wear laser safety eyewear as specified by equipment RA/SWP
- Never bypass laser interlocks
- Never point laser at persons or reflective surfaces
- Use lowest power setting possible for alignment
- Block beam when not actively aligning
- Respect laser warning signs and restricted areas
- If laser interlock trips: investigate cause before resetting
- Managing specular reflections:
- Remove watches, jewellery, and reflective accessories before optical work
- Position mirrors and optical components carefully
- Use anodised or black optical mounts to minimize stray reflections
- Cover or remove unnecessary reflective surfaces from work area
- Be conscious of beam path at eye level
- Use protective barriers or curtains if reflections unavoidable
- Working in low-light conditions:
- Maintain adequate lighting for safe movement
- Use red lighting for dark-adapted work (less disruptive to night vision)
- Use torch or headlamp to navigate if needed
- Allow time for eyes to adjust when entering/leaving dark areas
- Never work alone in darkened laboratories
- Ensure emergency exits remain visible
Electrical Safety:
- Before using electrical equipment:
- Visual inspection of equipment, cords, and plugs
- Check for damage, fraying, exposed wires
- Verify equipment is test and tagged (current date sticker)
- If damaged or out of test date: DO NOT USE - tag as defective
- During electrical work:
- Follow Electrical Safety RA/SWP for specific procedures
- Never work on live circuits unless qualified and authorised
- Turn off and unplug equipment before opening enclosures
- Never use electrical equipment in wet conditions
- Do not defeat interlocks or safety switches
- Use RCD-protected circuits for high-risk equipment
- Know location of emergency power shut-off
- High voltage equipment (if applicable):
- Additional training and authorisation required
- Follow equipment-specific RA/SWP
- Warning signs must be displayed
- Restricted access to qualified personnel only
Chemical Safety:
- Before using chemicals:
- Follow Chemical Handling RA/SWP
- Review Safety Data Sheets (SDS)
- Verify adequate ventilation
- Gather appropriate PPE
- During chemical work:
- Use minimum quantities necessary
- Label all containers clearly (contents, date, name)
- Never store in unmarked containers
- Use fume cupboard for volatile or hazardous chemicals
- Wear chemical-resistant gloves and safety glasses
- Avoid skin contact - wash hands after handling
- No naked flames near flammable solvents
- Clean up spills immediately
- Chemical storage:
- Return chemicals to designated storage areas
- Segregate incompatible chemicals
- Store flammables in flammables cabinet
- Keep containers closed when not in use
- No storage on floor or blocking exits
Fibre Optics Work (Rooms 121D, 218G):
- Sharps hazard from cleaved fibres:
- Follow Fibre Optics Handling RA/SWP
- Wear safety glasses during cleaving
- Dispose of fibre offcuts immediately in sharps container
- Never leave cleaved fibres on bench
- Inspect hands and work area for fibre fragments
- Portable eyewash readily accessible
Manual Handling:
- Before lifting or moving heavy items:
- Assess load (weight, size, balance, grip points)
- If over 15 kg or awkward: use mechanical aid (trolley, hoist) or get assistance
- Plan route before lifting
- Clear pathway of obstacles
- Proper lifting technique:
- Stand close to load
- Bend knees, keep back straight
- Grip firmly with whole hand
- Lift smoothly using legs, not back
- Keep load close to body
- Do not twist - move feet to turn
- Lower load carefully using same technique
- Two-person lifts:
- Communicate clearly (“ready, lift on three…”)
- One person coordinates
- Lift and move in unison
- Both persons must be comfortable with the lift
- Moving heavy optical tables or large equipment:
- Steel-toe boots recommended
- Minimum two persons
- Use lifting equipment (jacks, trolleys)
- Secure load before moving
- Clear pathway completely
- Move slowly and carefully
- Watch for pinch points
Working Alone:
- If you must work alone (avoid for high-risk tasks):
- Inform supervisor or colleague of your plans
- Provide expected duration and location
- Keep mobile phone accessible
- Check in periodically (text/call when leaving)
- Do NOT conduct high-risk activities alone:
- Class 4 laser operation
- Working at height
- Handling large quantities of hazardous chemicals
- Entering confined spaces
- Any work with significant injury risk
- Buddy system encouraged:
- Work with colleague when possible
- Especially for after-hours or high-risk work
- Mutual monitoring and assistance
- Faster emergency response if needed
Attendance and Supervision:
- Equipment left running unattended:
- Generally prohibited unless equipment RA/SWP specifically allows it
- If equipment can be left unattended:
- Door signage or warning sign must indicate equipment running
- Emergency contact information displayed
- Regular check-ins scheduled
- Automatic shutdown or safety systems functional
- Never leave Class 3B or 4 lasers running unattended
- Undergraduate supervision:
- Supervisor must be physically present in laboratory at all times
- Supervisor responsible for student safety and conduct
- Student must sign in/out with supervisor for each session
- Supervisor verifies safe practices and provides guidance
4. COMPLETING WORK AND LEAVING THE LABORATORY
- Shutdown equipment:
- Follow equipment-specific shutdown procedures
- Turn off light sources and lasers
- Power down electronics in proper sequence
- Allow equipment to cool if necessary
- Close protective covers or shutters
- Secure optical setups:
- If leaving setup overnight or longer:
- Block all beams with shutters or beam blocks
- Label experiment with name, date, contact
- Note any hazards on label
- Cover sensitive components if needed (dust protection)
- Do NOT leave Class 3B or 4 lasers unattended and powered
- If leaving setup overnight or longer:
- Return equipment and tools to storage:
- Clean tools before returning
- Check items back into inventory if required
- Report any damaged or missing items
- Leave communal areas tidy for next user
- Clean work area:
- Wipe down bench surface
- Remove all personal items
- Dispose of waste properly
- Check floor area for dropped items or spills
- Leave area as you found it (or better)
- Chemical cleanup:
- Return chemicals to designated storage
- Ensure containers properly sealed and labelled
- Dispose of chemical waste properly (hazardous waste system)
- Remove contaminated PPE and dispose/clean appropriately
- Wash hands thoroughly
- Final checks before leaving:
- Visual sweep of work area
- All equipment powered off (unless specifically approved to run)
- No trip hazards left in walkways
- Lights appropriate for room status (on/off as per lab practice)
- Emergency equipment accessible (not blocked)
- Sign out:
- If using sign-in/sign-out log: record departure time
- Undergraduate students: sign out with supervisor
- Note any issues or equipment defects in log
- Exit laboratory:
- Remove PPE (safety glasses can remain if worn in corridor)
- Close door securely (do not prop open unless normal practice)
- Wash hands before eating or leaving building
- If last person leaving laboratory:
- Ensure all equipment powered off (except approved equipment)
- Check all lights appropriate for unoccupied state
- Verify door will lock when closed (swipe card access)
- Room 116B: verify door closed and CO2 system active
- Notify security if working very late (after hours sign-out)
5. VISITOR MANAGEMENT
- If you are hosting a visitor:
- Visitor must be signed in (visitor log or your supervision)
- You are responsible for visitor safety
- Brief visitor on hazards and safety rules
- Provide appropriate PPE (safety glasses, closed-toe shoes required)
- Visitor must remain with you at all times (supervised)
- Visitor must not operate equipment unless specifically trained and authorised
- Explain emergency procedures and exit routes
- If you encounter an unknown visitor:
- Politely ask if they need assistance
- If unescorted: direct them to sign in or find their host
- If suspicious or unwilling to identify: contact security or supervisor
- Do not leave laboratory unattended with unknown visitors
Emergency Shutdown Procedures
GENERAL EMERGENCY - When to Stop Work Immediately:
Stop all work and initiate emergency procedures if:
- Fire alarm sounds
- Fire or smoke detected
- Equipment malfunction or unusual sounds/smells
- Safety system failure (interlock, emergency stop, alarm)
- CO2 alarm sounds in Room 116B
- Any injury occurs
- Chemical spill beyond immediate cleanup capability
- Electrical shock or arc flash
- Any unsafe condition you cannot immediately correct
BUILDING FIRE ALARM (EVACUATION):
- Upon hearing fire alarm:
- STOP all work immediately
- Do NOT shut down equipment (leave as is unless you caused fire)
- Do NOT collect belongings
- Assist anyone needing help (but do not endanger yourself)
- Exit building:
- Use nearest emergency exit (never use lifts)
- Follow exit signs
- Close doors behind you (do not lock)
- If smoke present: stay low, test doors for heat before opening
- If exit route blocked:
- Use alternative exit
- If trapped: close door, seal gaps with cloth, signal for help from window
- Proceed to assembly point:
- Go directly to designated assembly point (as marked in building)
- Report to fire warden
- Account for all persons under your supervision (undergraduates, visitors)
- Provide information to fire warden if you have knowledge of fire location
- Do NOT re-enter building:
- Wait for all-clear from emergency services or fire warden
- Do not go back for belongings
- Remain at assembly point until accounted for
EQUIPMENT EMERGENCY SHUTDOWN:
- If equipment malfunctions or operates abnormally:
- Press emergency stop button if available
- Turn off power switch/circuit breaker if safe to do so
- Unplug equipment if necessary and safe
- Do NOT attempt to fix or troubleshoot while powered
- Secure the area:
- Move people away from immediate hazard
- Block access to equipment if needed
- Post warning sign if leaving area unattended
- Report and document:
- Report to supervisor immediately
- Tag equipment as defective (lockout/tagout)
- Complete incident report if safety-related
- Do NOT use equipment until inspected and cleared by supervisor
ROOM 116B CO2 ALARM:
- If CO2 alarm sounds:
- Evacuate room immediately
- Do NOT delay to shut down equipment
- Close door behind you
- Restrict access to room
- Alert supervisor:
- Contact Chris Betters, Sergio Leon-Saval, Barnaby Norris, or Julia Bryant immediately
- Notify building manager
- Await confirmation that CO2 levels normal before re-entry
- If someone shows CO2 exposure symptoms (headache, dizziness, confusion, rapid breathing):
- Remove person from room to fresh air immediately
- If unconscious: call 000 immediately
- Monitor breathing and consciousness
- Keep person calm and still
- Seek medical attention for moderate/severe symptoms
- After alarm clears:
- Supervisor or building manager must verify system operational
- Investigate cause (door closed, sensor malfunction, ventilation failure)
- Complete RiskWare incident report
Emergency Procedures for Fires, Spills or Exposure to Hazardous Substances
FIRE EMERGENCY:
Small, contained fire (waste bin, small electrical):
- Alert others and assess:
- Shout “Fire!” to alert others in area
- Assess: Can it be safely extinguished?
- Is appropriate extinguisher available?
- Do you have clear escape route?
- If safe to fight fire:
- Send someone to activate fire alarm and call 000
- Locate appropriate fire extinguisher:
- Dry powder (ABE): General purpose, most fires
- CO2: Electrical fires, electronics
- Water: Paper/wood only (NEVER on electrical or chemical fires)
- Check pressure gauge in green zone
- PASS method:
- Pull pin
- Aim at base of flames (not flames themselves)
- Squeeze handle
- Sweep side to side
- If fire does NOT extinguish immediately:
- EVACUATE - do not continue fighting
- Close door behind you (do not lock)
- Activate fire alarm if not already done
- Proceed to assembly point
Large fire or spreading fire:
- Evacuate immediately
- Close doors (do not lock)
- Activate fire alarm (break glass at pull point)
- Call 000 (Emergency Services)
- Notify fire warden
- Proceed to assembly point
- Do not re-enter building
CHEMICAL SPILL:
Small spill (<500 mL, non-hazardous):
- Alert others in area
- Ventilate if safe (open doors/windows, turn on extraction)
- Don appropriate PPE (gloves, safety glasses, lab coat)
- Use spill kit to absorb and contain:
- Surround spill with absorbent material
- Work from outside toward centre
- Pick up saturated absorbent carefully
- Place contaminated materials in chemical waste bag
- Clean area with appropriate cleaning agent
- Dispose of waste via hazardous waste system
- Report spill to supervisor
Large spill or hazardous chemical:
- Evacuate area immediately
- Alert supervisor: Chris Betters, Sergio Leon-Saval, Barnaby Norris, or Julia Bryant
- Call University Security: [Insert number]
- Close doors to contain vapours (do not lock)
- Restrict access - post warning signs
- Provide SDS to emergency responders
- Do NOT attempt cleanup unless trained and equipped
- Complete RiskWare incident report
CHEMICAL EXPOSURE:
Eye contact:
- Immediately flush eyes with water for 15-20 minutes
- Use portable eyewash (fibre labs) or emergency eyewash station
- Hold eyelids open during flushing - ensure water flows over entire eye surface
- Remove contact lenses if possible during flushing
- Continue flushing while someone calls for medical assistance
- Seek medical attention (emergency department for corrosive chemicals)
- Bring SDS to medical facility
Skin contact:
- Remove contaminated clothing immediately (cut off if necessary)
- Flush affected area with water for 15-20 minutes
- Use safety shower for large area contamination
- Do NOT apply creams, ointments, or neutralizing agents
- Seek medical attention for:
- Large contaminated area
- Persistent pain or redness
- Corrosive or highly toxic chemicals
- Any burns or blistering
- Bring SDS to medical facility
Inhalation:
- Move person to fresh air immediately
- Loosen tight clothing
- Keep person calm, still, and warm
- If breathing difficulty: call 000 immediately
- If breathing stops and you are trained: begin CPR
- Provide SDS to emergency services
- Seek medical attention for significant exposure
Ingestion:
- Call 000 or Poisons Information Centre: 13 11 26 immediately
- Do NOT induce vomiting unless directed by medical professional
- Rinse mouth with water (do not swallow)
- Do NOT give anything to drink unless directed
- Keep person calm and monitor
- Provide SDS to emergency services
ELECTRICAL SHOCK:
Person in contact with electrical source:
- DO NOT TOUCH the person - you may be shocked
- Turn off power at source if safe to do so:
- Switch off equipment
- Pull plug if accessible
- Shut off circuit breaker
- If cannot turn off: use non-conductive object (dry wood, plastic) to separate person from source
- Call 000 immediately
After person separated from electricity:
- Check responsiveness and breathing
- If unconscious but breathing: place in recovery position, monitor
- If not breathing and you are trained: begin CPR immediately
- Continue CPR until help arrives or person recovers
- Treat any burns (cool with water, cover with clean dressing)
- Keep person still and warm
- All electrical shocks require medical evaluation (delayed effects possible)
Equipment isolation:
- Tag equipment as defective
- Lockout equipment to prevent use
- Report to supervisor and facilities immediately
- Complete incident report
- Do NOT use until inspected by qualified electrician
THERMAL BURNS:
- Remove from heat source immediately
- Cool affected area with running cool (not ice-cold) water for 20 minutes
- Remove jewellery or tight clothing near burn (unless stuck to skin)
- Do NOT burst blisters or apply creams/ointments
- Cover burn with clean, non-fluffy material (cling film ideal)
- Seek immediate medical attention if:
- Burn larger than 20p coin (≥5 cm)
- Burn on face, hands, feet, joints, or genitals
- Full thickness burn (white or charred skin)
- Extensive blistering
- Victim is child or elderly
- Chemical or electrical burn
- Unsure of severity
LASER EYE EXPOSURE (SUSPECTED):
- Stop laser operation immediately
- Move person away from laser area
- Do NOT rub eyes
- Record details:
- Laser wavelength, class, power
- Estimated exposure duration
- Beam characteristics (direct, reflection, diffuse)
- Seek immediate medical attention (even if no pain - retinal damage may not be immediately apparent)
- For Class 3B or 4 lasers: go to hospital emergency department immediately
- For Class 2 or 3R: arrange ophthalmological examination within 24 hours
- Provide laser safety information to medical staff
- Call supervisor immediately
- Complete RiskWare incident report
- Do NOT resume laser operation until incident reviewed
INJURY REQUIRING FIRST AID:
- Assess situation - ensure area safe
- Call for first aider or trained personnel
- First aid kit location: Same level as laboratories, near parents room (outside laboratory areas)
- For serious injuries: Call 000 immediately
- Provide comfort and reassurance
- Do NOT move injured person unless necessary for safety
- After first aid treatment:
- Complete first aid documentation
- Report to supervisor immediately
- Complete RiskWare incident report
- Accompany to hospital or arrange transport if medical treatment required
- Notify next of kin if serious injury
EQUIPMENT MALFUNCTION:
- Press emergency stop (if available)
- Isolate power if safe to do so
- Move people away from hazard
- Do NOT attempt repairs
- Tag equipment as defective (lockout/tagout)
- Restrict access
- Report to supervisor immediately
- Complete incident report if safety-related
- Equipment NOT used until inspected and cleared
EMERGENCY CONTACTS:
- Emergency Services (Fire, Ambulance, Police): 000
- Poisons Information Centre: 13 11 26
- University Security (after hours/weekends): [Insert number]
- Chris Betters (Supervisor): [Insert number]
- Sergio Leon-Saval (Supervisor): [Insert number]
- Barnaby Norris (Supervisor): [Insert number]
- Julia Bryant (Supervisor): [Insert number]
- School of Physics Safety Officer: [Insert number]
- Building Fire Warden: [Insert name and number]
- First Aid Officers: [Insert names and contact details]
Clean Up and Waste Disposal Requirements
DAILY HOUSEKEEPING:
Work area:
- Wipe down optical bench or work surface
- Return all tools and equipment to storage
- Coil cables neatly (no trip hazards)
- Remove personal items
- Check floor for dropped components or debris
- Leave area tidy for next user
Laboratory general:
- Keep walkways and exits clear
- Return emergency equipment to proper location if moved
- Do not block fire extinguishers or emergency equipment
- Report any housekeeping issues to supervisor
WASTE DISPOSAL:
General waste:
- Paper, packaging, non-contaminated materials
- Use general waste bins
- Recyclable materials in recycling bins (check local procedures)
Optical waste:
- Broken optical components
- Damaged lenses, mirrors, filters
- Package safely (prevent cuts from sharp edges)
- Dispose in general waste unless chemically contaminated
Fibre optic waste (Rooms 121D, 218G):
- Cleaved fibre ends are sharps
- Dispose immediately in designated sharps containers
- Never leave on bench or in general waste
- Follow Fibre Optics Handling RA/SWP
Chemical waste:
- Contaminated wipes, gloves, absorbent materials
- Used solvents and cleaning agents
- Expired or unwanted chemicals
- Follow Chemical Handling RA/SWP
- Use university hazardous waste system
- Label clearly: contents, date, your name
- Store in designated chemical waste area until collection
- Never pour down sink unless specifically approved
Electrical/electronic waste:
- Broken equipment, components, circuit boards
- Batteries
- Do NOT dispose in general waste
- Contact facilities for e-waste collection
- Some components may contain hazardous materials
Metal and hardware:
- Screws, fasteners, small metal parts
- Can be disposed in general waste if non-contaminated
- Reusable items should be cleaned and returned to stock
SPILL CLEANUP:
Water or non-hazardous liquids:
- Clean immediately with absorbent material or mop
- Dry floor thoroughly
- Use “wet floor” sign if needed
Chemical spills:
- Follow procedures in Emergency section above
- Use spill kit for small spills
- Dispose of contaminated materials as hazardous waste
LABORATORY CLEANLINESS STANDARDS:
Acceptable:
- Active experiments clearly labeled and contained
- Cables managed (along walls, under benches, or protected)
- Equipment on benches or proper storage (not floor)
- Work surfaces generally clean
- Exits and emergency equipment accessible
Unacceptable (report to supervisor):
- Blocked exits or emergency equipment
- Trip hazards (cables across walkways)
- Food or drink in laboratory
- Unlabeled chemicals or experiments
- Spills left uncleaned
- Equipment on floor creating hazards
- Damaged equipment not tagged
References Used in the Development of This SWP
- Work Health and Safety Act 2011
- Work Health and Safety Regulation 2017
- AS/NZS 2243.1:2005 Safety in laboratories - Planning and operational aspects
- AS/NZS 2243.2:2006 Safety in laboratories - Chemical aspects
- AS/NZS IEC 60825.1:2014 Safety of laser products - Equipment classification and requirements
- Risk Assessment SAIL-RA-GENERAL-001 (General Optical/Laser Lab Safety)
- Fibre Optics Handling RA/SWP (reference when developed)
- Chemical Handling RA/SWP (reference when developed)
- Electrical Safety RA/SWP (reference when developed)
- University of Sydney WHS policies and procedures
- University of Sydney Laboratory Safety Manual
- School of Physics Local Safety Procedures
- Building emergency and evacuation procedures
- Equipment manufacturer manuals and safety documentation
Competency Required
MANDATORY TRAINING (Must be completed before laboratory access):
1. SAIL Lab General Local Induction
This induction covers:
Hazard awareness:
- Optical hazards (bright sources, specular reflections)
- Laser hazards (general awareness - equipment-specific training separate)
- Room-specific hazards (Room 116B CO2, fibre lab sharps)
- Electrical hazards (240V equipment, visual inspections)
- Chemical hazards (general awareness - specific training for chemical work)
- Mechanical hazards (manual handling, moving parts)
- Slips, trips, falls (cable management, housekeeping)
- Fire hazards
Laboratory access and conduct:
- Swipe card access system
- Door signage (hazards, PPE requirements, authorised entry)
- Undergraduate supervision requirements
- Sign-in/sign-out procedures
- Visitor management
- Working alone policies
- Housekeeping standards
- No food/drink policy
Emergency procedures:
- Building evacuation (fire alarm response)
- Fire emergency (fighting small fires, when to evacuate)
- Room 116B CO2 alarm response
- Chemical spill response
- First aid and injury response
- Emergency contact numbers
- Location of emergency equipment (extinguishers, first aid, eyewash)
- Assembly points
Safe work practices:
- Pre-access checks (door signage, PPE)
- Setting up workspace safely
- Optical work safety (avoiding direct beam exposure, managing reflections)
- Cable management and trip hazard prevention
- Manual handling techniques
- Chemical handling basics (SDS, PPE, ventilation)
- Equipment inspection (cords, test tags)
- Leaving laboratory safely
Laboratory tour:
- Walk through of laboratory areas (116B, 116C, 121A-D, 120, 218G-H-I)
- Location of emergency equipment:
- Fire extinguishers (types and locations)
- First aid kit (near parents room)
- Portable eyewash stations (Rooms 121D, 218G)
- Emergency exits and assembly points
- Emergency contact information displays
- Room-specific features:
- Room 116B CO2 sensor and alarm
- Laser interlock systems
- 3D printer room ventilation
- Location of reference materials (RAs, SWPs, SDS)
Documentation and reporting:
- Incident reporting via RiskWare
- Equipment defect reporting
- When to report to supervisor
- Maintaining training records
Duration: Approximately 1.5-2 hours (presentation + laboratory tour)
Assessment method:
- Attendance and participation in full induction session
- Demonstration of understanding through Q&A during session
- Practical demonstration: locate emergency equipment, identify door signage
- No formal written test required
- Assessor must be satisfied trainee understands all safety-critical information
2. Laser Operator Certificate (for laser work)
Required for:
- All personnel working with lasers
- All personnel working in areas where lasers are operated
- Anyone who may be exposed to laser radiation
Content:
- Laser safety principles and regulations
- Laser classification system
- Biological effects of laser radiation
- Laser safety controls (engineering, administrative, PPE)
- Laser safety eyewear selection and use
- Emergency procedures for laser exposure
Provider:
- External certified laser safety training provider, OR
- Internal certified laser safety instructor (if available)
Documentation:
- Certificate must be uploaded to Faculty “My Inductions Dashboard”
- Copy provided to supervisor
- Valid indefinitely (unless changed by university policy)
Note: Laser Operator Certificate is GENERAL laser safety awareness. Equipment-specific laser systems require ADDITIONAL training via equipment-specific RA/SWP.
3. Equipment-Specific Training
Required before using any equipment:
- Read equipment-specific RA/SWP thoroughly
- Complete equipment-specific training (hands-on demonstration)
- Competency assessment by authorised assessor
- Sign-off on equipment-specific competency sheet
- Name added to authorised users list for that equipment
Examples:
- Bambu Lab H2D Laser Edition (SAIL-RA-BAMBU-H2D-001, SAIL-SWP-BAMBU-H2D-001)
- CMS Combiner Manufacturing System (SAIL-RA-CMS-001, SAIL-SWP-CMS-001)
- Form 3 printers
- Specific laser systems (Class 3B, Class 4)
- High voltage equipment
- Other specialised equipment
4. Specialist Activity Training (as applicable)
Fibre Optics Handling:
- Required for fibre cleaving, splicing, handling
- Follow Fibre Optics Handling RA/SWP
- Training on sharps safety, disposal, eyewash use
Chemical Handling:
- Required for use of solvents, adhesives, hazardous chemicals
- Follow Chemical Handling RA/SWP
- Training on SDS interpretation, PPE selection, spill response
Electrical Work:
- Required for electrical repairs, modifications, high voltage work
- Follow Electrical Safety RA/SWP
- May require formal electrical qualifications for some work
COMPETENCY ASSESSMENT FOR GENERAL LAB INDUCTION:
Theory Component:
Assessor conducts Q&A session or discussion covering:
- Identification of hazards in SAIL laboratories
- Understanding of door signage and PPE requirements
- Emergency procedures (evacuation, fire, CO2 alarm)
- Room 116B door closure prohibition
- Undergraduate supervision requirements
- When to report incidents or defects
- Location of emergency equipment
Practical Component:
Trainee demonstrates:
- Ability to read and interpret door signage
- Location of fire extinguisher nearest to work area (and type)
- Location of first aid kit
- Location of emergency exits and assembly points
- Location of portable eyewash (if working in fibre labs)
- Understanding of Room 116B CO2 hazard (if applicable)
- Appropriate PPE for laboratory entry
Pass Criteria:
- Trainee demonstrates clear understanding of all safety-critical topics
- Trainee can locate all emergency equipment
- Trainee understands when and how to respond to emergencies
- Trainee understands room-specific hazards relevant to their work
- Assessor is satisfied trainee can work safely in SAIL laboratories
If not yet competent:
- Additional discussion and clarification
- Re-walk laboratory tour
- Reassess understanding
- If significant gaps: schedule additional training session
ONGOING REQUIREMENTS:
Refresher Training:
- Every 3 years for all laboratory users
- Can be abbreviated refresher (1 hour) if no significant changes
- Full re-induction if major changes to laboratories or procedures
- Earlier refresher if:
- Incident involving the person
- Unsafe practices observed
- Procedures significantly updated
- Extended absence from laboratories (>2 years)
Equipment-Specific Refreshers:
- As specified in equipment-specific RA/SWP
- Typically annually or when procedures updated
Laser Operator Certificate:
- Valid indefinitely (current university policy)
- Re-certification required if policy changes
Continuous Improvement:
- Participate in safety meetings and discussions
- Report hazards and near-misses
- Contribute to procedure improvements
- Stay informed of safety updates
RECORD KEEPING:
Training records maintained by supervisors:
- Date of SAIL Lab General Local Induction
- Assessor name and signature
- Laser Operator Certificate (copy or confirmation of upload to Faculty system)
- Equipment-specific training dates and sign-offs
- Refresher training dates
- Authorised users lists (by equipment)
Records retention:
- Minimum 7 years (WHS regulation requirement)
- Active personnel records updated regularly
- Training database or spreadsheet maintained
- Access to records for audits and compliance checks
Staff Approved to Assess Competence for This SWP
Authorised Assessors for SAIL Lab General Local Induction:
The following staff members are authorised to conduct the SAIL Lab General Local Induction and assess competency:
- Chris Betters (Laboratory Supervisor) - Contact: [Insert details]
- Sergio Leon-Saval (Laboratory Supervisor) - Contact: [Insert details]
- Barnaby Norris (Laboratory Supervisor) - Contact: [Insert details]
- Julia Bryant (Laboratory Supervisor) - Contact: [Insert details]
- Additional authorised assessors may be added with approval from above supervisors
Assessor Requirements:
To be authorised as an induction assessor, staff must:
- Have completed SAIL Lab General Local Induction themselves
- Be thoroughly familiar with all SAIL laboratory areas and hazards
- Understand emergency procedures and equipment locations
- Have authority to grant laboratory access
- Be competent in identifying unsafe practices
- Be approved by laboratory management or School of Physics Safety Officer
Assessment Process:
- Schedule induction session:
- Coordinate with trainee to schedule induction
- Allow 1.5-2 hours for full session
- Ensure laboratory areas accessible for tour
- Deliver induction content:
- Present all required topics (see Competency section)
- Conduct laboratory tour
- Demonstrate emergency equipment locations
- Discuss room-specific hazards relevant to trainee’s work
- Allow time for questions and discussion
- Assess competency:
- Q&A session covering safety-critical topics
- Practical demonstration of knowledge (locate emergency equipment)
- Verify trainee understanding
- Identify any gaps requiring additional training
- If competent:
- Sign trainee off on sign-off sheet (below)
- Add trainee to authorised users list
- Arrange swipe card access activation
- Provide trainee with copy of SAIL-RA-GENERAL-001 and SAIL-SWP-GENERAL-001
- Inform trainee of additional requirements (Laser Operator Certificate, equipment-specific training)
- If not yet competent:
- Provide additional training and clarification
- Schedule reassessment
- Do NOT grant access until competent
- Record keeping:
- Maintain training record (name, date, assessor, outcome)
- Update authorised users list
- File signed competency sheet
- Track refresher training due dates
Authorised Users List Maintenance:
- Maintained by laboratory supervisors
- Updated when new users inducted
- Updated when users leave (access removed)
- Reviewed annually to ensure current
- Available for reference (who has access to which areas)
SWP Sign Off Sheet
SWP name and version: General Operation and Access to SAIL Optical and Laser Laboratories Version: 1.0 - February 2026
In signing this section the assessor agrees that the following persons are competent in following this SWP and may be granted access to SAIL laboratories.
| Name | Signature | Date Competent | Name of Assessor/Authoriser | Assessor/Authoriser Signature | Notes (Laser Cert, Equipment Access) |
|---|---|---|---|---|---|
Notes Column: Record if Laser Operator Certificate verified, which equipment trainee will access, or any special conditions.
Document Review Schedule
This SWP must be reviewed:
- Every 3 years (by February 2029)
- After any serious incident in SAIL laboratories
- When laboratory layouts or room uses change
- When new hazards are identified
- When procedures change significantly
- When Australian Standards or university policies are updated
- When specialist RAs/SWPs are developed (Fibre, Chemical, Electrical)
Review Process:
- Supervisors review document for accuracy and completeness
- Consult laboratory users for feedback
- Update to reflect current practices and hazards
- Retrain all users if major changes implemented
- Issue new version and update sign-off sheets
End of Safe Work Procedure
Related Documents
- Risk Assessment - General Lab Safety - Hazard identification and controls for SAIL labs
- Fibre Optics Handling RA/SWP - Specialist procedures for fibre work
- Chemical Handling RA/SWP - Chemical safety procedures
- Electrical Safety RA/SWP - Electrical equipment safety
Document Control
| Version | Date | Author | Changes |
|---|---|---|---|
| 1.0 | February 2026 | Chris Betters | Initial release |